SHA-4000R Assembly System for Rapid Diagnostic Device (Fully Automated)
The Assembly System for Rapid Diagnostic Device(SHA-2500R) is a fully-Automated system, and the assembly system provides the automatic system on suppling the plastic device with the feeder.
As it operates automatically, the system load top and bottom plastic cases onto device transfer conveyors done manually by manpower, and the 1st vision inspection (2 SCP units) inspects an uncut sheet(membrane with reagent laminated) and cut them into strips. After proceeding with the cutting work, the assembly system places the fine quality strips into the bottom device under 2nd vision inspection(1 SCP unit)to assemble the top device and the bottom device with a strip inside, press the top & bottom device, and release the Final assembled devices to an outlet.
Features
• All the operations including feeding of top and bottom cases by 2 parts feeders and SCP(Strip Cut, Pick, and Place) units are done automatically
• High productivity by 2 SCP(Strip Cut, Pick, and Place) units and successive operation system
• Isolation of defected devices by 3 vision inspection units
• Enhanced cost efficiency by minimized labor input (1 person)
• Easy operation by a PLC Touch Screen
• Stable operation by applying Servo Motors
Specification
Model name: SHA-4000R
Applicable products: Rectangular shaped rapid diagnostic device
Capacity: Approx. 3,800~4,000 Devices/hour
Required manpower: 1 Person
Bottom & Top case supply: by 2 units of Parts Feeder
SCP(Strip Cut-Pick and Place) unit q’ty: 2 units
Isolation of incorrectly assembled product: Available by 3 Vision units
Main operation: by Servo Motors (Shuttle & Guide Rail)
Control/Panel: PLC/Touch Screen
Cutting tool: Guillotine Cutter/Rotary Slitter
Bottom & Top case coupling: by Air Cylinder / Roller Press
Loadable card q’ty on a magazine: 30~50 Cards
System size: Approx. 5,700 (L) x 3,000 (W) x 1,800 (H)mm
Weight: Approx. 2,500Kg
Power supply: AC 110/220V, 50/60 Hz
Required air pressure: 5~7 Kgf/cm2
