Reel to Card Laminator : LAI-Series
The Reel to Card Laminator, LAI series is a line of fully-automated systems for automatically laminating single to multiple materials (membrane, conjugate / sample / absorbent pads, and cover tape in roll form) onto the automatically fed plastic backing in roll form.
The alignment fixtures accurately guide and position each material one by one for precise lamination. Then the plastic backing with all laminated materials is cut into preset card length to produce finished master card where they are stacked into a tray to finalize the process.
The entire process from start to finish is carried out in a non-stop continuous mode for the ultimate production efficiency. By requiring virtually no assembly workers and their mis-handling of materials, the system not only ensures optimal quality control, but also maximizes throughput while minimizing material waste saving time and money.
Variety of standard and customized systems are available that laminate from single to multiple materials to suit various and specific production needs.
Features
Cost-effective
• Benefits of R2C automatic and hands-free process:
– Ultimate in throughput
– Minimal required labor
– Minimal material loss
– Contamination-free
User-friendly
• Touch screen panel allows for easy set-up and operation.
• Simple & easy adjustment settings of cutting points between each card.
• Quick & easy removal of blades allows for easy cleaning and maintenance.
Performance
• Exceptional lamination accuracy (tolerance ±0.2mm) ensures quality.
• Built-in micrometers for precise fine-tuning of lamination position.
• Specially coated blades for improved lifespan.
Flexible
• Engineered to handle various backing card size and materials.
Options
Tension controller
Laminating pressure controller
General Specifications
Feeding Method : Automatic (Roll type)
Capacity : 800 ~ 1200 cards/hour (Based on card cut length of 300mm)
Lamination Tolerance : Less than 0.2 mm (Material irregularity not included)
Power : 110 or 220VAC, 1P, 50/60Hz
Current : LAI-600~700: 0.5KVA, 5A (*LAI-804: 0.6KVA, 6A)
PVC Backing Card Width : Adjustable (50 ~ 100 mm)
Membrane Type : Backed or Unbacked Nitrocellose (As per customer’s requirement)
OTHER SPECS INFO : See below chart for more details
| MODEL | LAMINATING MATERIALS | HANDLING MATERIAL SPES | *SIZE (L×W×H) cm |
*WGT (kg) |
|---|---|---|---|---|
| LAI-600 | 1-material: Membrane |
– Membrane Width: Adjustable (Up to +6mm range) – Membrane Roll OD: Max. 200 mm – Backing Card Roll OD: Max. 360 mm |
120×55×64 | NA |
| LAI-700 | 2-material: Membrane & Absorbent Pad |
– Membrane Width: Adjustable (Up to +6mm range) – Membrane Roll OD: Max. 200 mm – Abs. or Sample Pad Width: Adj. (Up to +6mm range) – Abs. or Sample Pad Roll OD: Max. 500 mm |
170×55×109 | NA |
| LAI-804 | 4-Material: All materials |
– All Materials & Size: As per customer’s requirement | 240×70×160 | 320 |