Auto Assembler : AIB-300
AIB-300 is a fully automated solution for the most optimized production of rapid test kit device. Engineered for repeatability and product quality, the entire assembly process is self-run with two inspection stations that sort out any substandard qualities within the process to ensure absolute quality control.
The system consists of several sub-systems of robotic modules and work stations of which are; device feeder, cut & place and pick & place modules, transport system, and presser.
These integrated system of modules work continuously in unison together from the first work phase of feeding top and bottom devices (Cassettes) and feeding of finished cards where each of the test components go through a chain of assembly processes up to the final finished product.
This highly sophisticated system enables its users to become the leaders in rapid test industry.
Features
Key Benefits
• Continuous non-stop operation for the ultimate in throughput.
• Dual inspection stations (Vision) for quality control.
• Minimal operator involvement to save time and money.
Standard Features
• Touch screen panel for easy setup and operation.
• QC Inspection for automatic discarding of defective material.
• Quick & easy removal of blades allows for easy cleaning and maintenance.
• Servo-Driven infeed
Specifications
Required Manpower : 1 person (1 person can handle 2 machines at the same time)
Device Feeding : Automatic feeding by Auto-Bowl Feeder
*Feeding Capacity : 50~60 pcs/minute
Device Type : Rectangular shaped device for rapid test
Capacity : About 1,800 ~ 2,400 devices/hour *Actual number depends on devices’ length, shape, strip size, and etc.
Control Panel : PLC (Touch Screen)
Blade Type : Guillotine type
– Coated blades for improved “strip clinging” issue and lifespan.
Device Presser : Dual press system: press cylinders & roller press
Inspection Stations :
· 1st Inspection (Vision) : Identifies & discards defective markings and orientation of card
*Required criteria :
For defect marking – Thickness (more than 0.7 mm) – Length (more than 2 mm)
For marking position – Mid-part of membrane, color – black
· 2nd Inspection (Vision) : Identifies and discards bottom devices that are empty or with incorrect insertion of strip and other substandard criteria.
Dimensions (including feeder) : (Approx.) 320(L) x 162(W) x 150(H) cm
Weight : NA (Available upon request)
Power : 220VAC, 1P, 50/60Hz
Current : 3.5KVA, 15A
Main driver : Servo Motor
Air Requirement : 5~7kgf/㎠ (Regulated air supply)