Dip & Dry System with Splitter : OASI-300
OASI-300 is an automatic roll to roll dip & dry system developed for reagent treatment of conjugate pad / sample pad or other test materials. The system’s integral Dip Tank, Dry Chambers, Splitter, and Winder works continuously in unison to fulfill the entire dip & dry process.
The system works by dipping the *wide roll material into a dip tank where the material gets immersed in reagent. The now wet material travels through a series of individually temperature
regulated drying chambers for effective drying process. Continuously, the dried material of the wide roll is cut and split into multiple narrow strips in which then gets re-wound onto individual reels to complete the process.
The finished treated roll is now ready for the next mfg. phase of lamination process. The entire process is done automatically and mechanically for maximum production efficiency and
product quality.
*The standard OASI-300 is designed to process the full wide roll of 300mm width for maximum production output. For customers requiring less production output, the Dip & Dry system can be downsized (OASI-300M) to suit different production volume needs.
DIP TANK
1) Automatic temperature control of reagent by built-in heater/cooler.
2) Automatic level control of reagent by pump and timer (or level sensor).
3) Automatic tension control for uniform payout tension of pad material.
DRY CHAMBER
1) Drying chamber(s) with individual temperature controls.
2) Adjustable temp. control with auto shut-off to prevent overheating.
3) Built-in dehumidifier (Desiccant Rotor) for humidity reduction.
4) Optimized air-flow control design for drying efficiency.
5) All contact point of rollers, hangers, and chamber interior is made of rust-resistant stainless steel.
6) Quick & Easy detaching roller housing via provided hand cart allows for convenient cleaning and maintenance.
SPLITTER
1) Motor: Servo Motor – Adjustable speed control
2) Exchangeable Blade Head for different cut width and material type.
3) EPC (Edge Position Controller) automatically prevents uneven edge cuts.
4) Powder Clutch for continual tension of split material.
5) Blade Type: Rotary Ring Knife (Tempered steel w. Special coating, Rockwell Hardness: HRC59~60)
WINDER
1) Slip type winder ensures even roll-ups for all individual reels.
2) Pitch-divide guide roller for correct alignment during wind-up.
3) Tension controller for uniform tension during wind-up.
Specifications
– NA (Please contact us for details)
Custom Solutions
As an equipment specialist, Zeta provides a range of custom solutions for special applications/needs.
Following is an example in which the dip & dry system can be downsized (OASI-300M). Or modified for other applications such as “Membrane Blocking Treatment” (OAI-301). Or other option of tunnel type dry oven is available (OATI-100).
Dip & dry system for special applications such as these or for others, please contact us for more details.