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Reel to Reel Dispenser : DAI-000

For High Production Volume

DAI-000 is a fully automated system for roll to roll dispensing application engineered for high volume production facilities. The system works in ceaseless action to dispense reagent onto the automatically fed membrane in which the wetted membrane goes through an integrated dry chamber for efficient drying process and then gets re-wound to a roll as finished goods ready for the next process.
The complete hands-free operation, with the optional vision inspection that detects variety of sub-standard factors in dispensing quality makes this system the ultimate choice not only for production efficiency but for product quality as well.

Features

• Benefits of roll to roll automatic process:
– Ultimate in throughput (about 40min. /roll 100m)
– Quality control by vision inspection module (Option)
– Minimal required labor for cost-reduction.
• Dry Oven
– Digitally controlled temperature ensures QC.
– Built-in sensors to prevent overheating.

Basic Features

• Tension controller for smart winding operation.
• Touch screen panel allows easy setup and operation.
• Quick & easy parameter programming for dispensing vol., speed, length, and spacing.
• Dispensing mode selection of line, dot, or spray.
• Reversible pump allows purging, cleaning, and removing air bubble.
• Re-claim function easily re-collects unused remaining reagent from tubing lines and syringe.
• Built-in micrometer for precise tip height adjustment.
• Precise adjustments of tip dispensing position.

Options

Vision Inspection Module and inkjet marker for complete Quality Control.

General Specifications

Membrane Roll Size : Width 25.5 mm, Length 100 m (As per customer’s Requirement)
Dispensing Lines : Up to 5 dispensing lines
Feeding Speed : 10~120 mm /sec
Dispensing Volume : *Tubing Tip : 0.2~10㎕/cm *Sapphire Tip : 0.6~10㎕/ cm
Accuracy (pump) : < 1.0% deviation from expected result at full stroke
Precision (pump) : ≤ 0.05% CV at full stroke
Dry Oven : Temp 30~60℃, (Membrane length in chamber : 7.5 m)
Dimension : (Approx.) 2300~3500(L) × 900(W) × 1900(H) mm
Weight : (Approx.) 400 ~ 600 kg
Power : 110 or 220VAC, 1P, 50/60Hz
Current : 0.3KVA, 3A
Compressed Air : 4~5 kgf/㎠

Custom Solutions

As an equipment specialist, Zeta provides a range of custom solutions for special applications/ needs. Following is an example in which a laminator and dispenser (LDAI-601) has been combined. Dispensers for special applications such as below or for others, please contact us for more details.

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