Semi Auto Assembler : SAIA-210
SAIA-210 semi-automatic system is comprised of several modules that automatically assemble and process multiple base test components to produce the final product of rapid test kit device. The system cuts card into strips, places them inside bottom devices (manually fed), places top devices onto the bottom piece, presses them together, and then are discharged to collection bin to complete the assembly process.
The integrated inspection system of a vision camera and a mark sensor make sure that only the “good” test kits pass through the assembly line while the “bad” (non-acceptable grade)
are automatically discarded. This sophisticated and cutting-edge system ensures maximum production output and quality.
The system is essentially the same as the AIB-300 (fully automated system) but without the Bowl Feeder option that automatically feeds devices (Cassettes). Therefore, for this model, 2 persons are required to manually feed the devices to the machine. (For customers requiring fewer workers, Auto-Feeding magazine can be added as an option)
Features
Key Benefits
• Continuous non-stop operation for the ultimate in throughput.
• Dual inspection stations for quality control (1 vision + 1 mark sensor).
• Minimal operator involvement (Except for manual feeding).
• Smaller size saves work space (Compare to other auto-assemblers).
Standard Features
• Touch screen panel for easy setup and operation.
• QC Inspection for automatic discarding of defective material.
• Quick & easy removal of blades allows for easy cleaning and maintenance.
• Servo-Driven infeed
Options
• Automatic Device Feed (Magazine Type)
• 2nd Vision Camera (In replacement of the mark sensors)
• Safety Enclosures (Top-deck cabinets for safety and contamination factors)
Specifications
Required Manpower : 2 persons (Top & bottom device feeding)
Device Feeding Method : Manual (Option: Auto-feeding magazine)
Device Type : Rectangular shaped device for rapid test
Capacity : Approximately 1,800 ~ 2,200 devices/hour *Actual number depends on worker’s performance and devices’ length, shape, strip size, and etc.
Control Panel : PLC (Touch Screen)
Card Magazine : Max. 120 cards can be stacked into magazine.
Device Presser : 2 Press Cylinders
Blade Type : Guillotine type Coated blades for improved “strip clinging” issue and lifespan.
Inspection Stations :
· 1st Inspection (Vision) : Identifies & discards defective markings and orientation of card
*Required criteria :
For defect marking – Thickness (more than 0.7 mm) – Length (more than 2 mm)
For marking position – Mid-part of membrane, color – black
· 2nd Inspection(Mark Sensor) : Identifies and discards bottom devices that are empty or with incorrect insertion of strip and other substandard criteria.
Dimensions : About 248 (L) x 189 (W) x 190 (H) cm
Weight : NA (Available upon request)
Power : 220VAC, 1P, 50/60Hz
– Current : 2.0KVA, 10A
– Main driver : Servo Motor
– Air Requirement : 5~7kgf/㎠ (Regulated air supply)